Negative comonomer effect induced by TiCl3-like clusters in MgCl2-based Ziegler-Natta catalysts

Abstract

The comonomer effect of ethylene/α-olefin copolymerization in the Ziegler-Natta (Z-N) catalytic system, remaining largely elusive and less understood at the molecular level, has been of huge industrial importance and absorbing research interest for decades. Herein, four catalysts with similar physical structures but different polymerization activities and comonomer effects were synthesized by using n-butanol in combination with different secondary electron donors. By tracking catalyst formation, it was found that altering the secondary donor changes the ν(O-H) stability and in turn the MgCl2 facet growth, to influence the polymerization activity. In situ diffuse reflectance Ultraviolet–visible spectra show that different types of active Ti centers are in function in the ethylene polymerization and the ethylene/1-butene copolymerization. Tracing further the microscopic structures of active species upon triethylaluminium (TEA) activation by using Extended X-ray Absorption Fine Structure, it is found that: (i) for the catalysts with negative comonomer effect, the enhanced donor migration promotes the aggregation of active species and leads to the formation of TiCl3-like clusters; (ii) by contrast, for the catalysts with positive comonomer effect, the less mobile donors hinder the aggregation of active species, thus inducing the formation of isolated Ti3+ sites. Our work reveals an evident correlation between the active center and the comonomer effect, which may be strongly modified by the aggregation of the former.