Abstract
High‐entropy alloys (HEAs) have several superior mechanical properties. However, for these alloys, there is a trade‐off between tensile strength and fatigue‐crack propagation resistance, as is the case for materials with a homogeneous microstructure. The purpose of the present study is to achieve both high‐strength and fatigue‐crack propagation resistance by using a bimodal structure. CrMnFeCoNi alloy and AISI304L powders with different particles diameters are mixed and then consolidated using spark plasma sintering to fabricate sintered compacts with a network structure composed of coarse‐grained 304L surrounded by fine‐grained HEA microstructure. Stress intensity factor K‐decreasing tests are conducted at various force ratios in the ambient laboratory atmosphere to examine near‐threshold fatigue‐crack propagation in the sintered compacts. The ductility and threshold stress intensity range ΔKth tested at a high force ratio for the sintered compacts are higher than that for a homogeneous fine‐grained CrMnFeCoNi alloy. Fatigue cracks in the sintered compacts mainly propagate through the coarse‐grained 304L microstructure, which has high‐fatigue‐crack propagation resistance near the threshold. Therefore, ΔKth for the sintered compacts increases because the ΔKeff,th, which is derived from the 304L without degrading the tensile strength, is higher than that for homogeneous fine‐grained CrMnFeCoNi alloy.
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