Abstract

Cold retreading technique dominates retreaded tire manufacturing process. The technique applies rubber cushion gum compound as adhesion medium to bond new tread with a worn old tire. High-quality cushion gum compound mainly requires good adhesive strength. Tackiness of the rubber compound can be improved by addition of tackifier resin and rubber processing oil (RPO). The research was aimed to evaluate the performance of various types and dosages of tackifier resin and bio-based RPO to physic-mechanical properties of cushion gum. A method in the manufacture of natural rubber-based cushion gum compound was in accordance with ASTM D 3182. Cushion gum rubber compound formula was designed by using bio-based RPO such as pine tar oil at 5 and 12 phr and three types of tackifier resin such as rosin resin, phenolic resin, and hydrocarbon resin at 3 and 7 phr. Petroleum-based RPO and commercial cushion gum were selected as reference material. Curing characteristic and physic-mechanical properties test results were used as a reference to determine cushion gum quality. The observation during experiment indicated that natural rubber-based cushion gum compound formulated with addition of 5 phr rosin resin and 5 phr pine tar oil (code ZH4) has the closest curing characteristic and physic-mechanical properties to commercial cushion gum.

Highlights

  • The global tire market segment can be categorized into original equipment manufacturer (OEM) and replacement segments

  • The effect of rubber processing oil (RPO) and tackifier resin on physicmechanical characteristic of natural rubber-based cushion gum compound were investigated in this experiment

  • It exhibited that RPO plasticizer was proved to have stronger effect to natural rubberbased cushion gum hardness, tensile strength, and elongation at breaks compared to tackifier resin

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Summary

Introduction

The global tire market segment can be categorized into original equipment manufacturer (OEM) and replacement segments. Retreading is well-known as beneficial process in the terms of economy and environment in an effort to extend service life of tire (Sasikumar et al, 2010; Simic & DabicOstojic, 2016). It is a technological process in which a used tire’s tread is removed and a new tread is positioned on the undamaged tire casing (Banerjee, 2019). In Indonesia, tire retreading industry plays important role in promoting the national downstream rubber agro-industry. The market share of tire retreading industry attains about 25% of total natural rubber domestic consumption (Dewan Karet Indonesia, 2018). By strengthening tire retreading industry by means of providing good quality material needed for retreading tire manufacturing, it is believed can support especially the performance of the micro-scale tire retreading industry in preparation for the implementation of retread tire Good Manufacturing Practice programmed by the Ministry of Industry of the Republic Indonesia

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