Natural gas-hydrogen hybrid combustion retrofit method and practice for F-class heavy-duty combustion engines

Abstract

In order to reduce carbon emissions, enhance the operational flexibility of gas turbine power plants, and fill the gap in practical engineering transformation of natural gas-hydrogen blended combustion in heavy-duty gas turbines, a hydrogen blending retrofit was conducted on an F-class heavy-duty gas turbine combined heat and power unit. This served to examine the problems of combustion chamber tempering, combustion pulsation, and NOx emission increase caused by direct hydrogen-doped combustion in the combustion chamber. In this paper, the gas turbine body and hydrogen mixing system were reformed respectively. Retrofit schemes were proposed that were suitable for two operating conditions: 5%–15% and 15%–30% hydrogen blending. Experimental tests were conducted as a means of evaluating the performance of the retrofitted gas turbine and its compatibility with the boiler and steam turbine. The results of the retrofit showed there to be stable combustion, and there was no significant increase in average burner temperatures or occurrence of flashback. The gas turbine power output mostly remained unchanged and NOx emissions met the regulatory standards. The waste heat boiler flue gas temperature was controlled within the range of 84.9–88.2 °C, meaning that the safe operation of the steam turbine was not affected. The hydrogen blending rate was 0.2 Vol%/s, which indicates a smooth and precise control of the hydrogen blending process. It was estimated that the annual reduction in CO2 emissions would be 11,000 tons and 28,400 tons following respective hydrogen blending at 15% and 30%. A reliable retrofit scheme for hydrogen blending in gas turbines based on practical engineering transformation is presented in this study, which has significant reference value.