Nanoscale viscosity of triboreactive interfaces

Abstract

It has been long speculated that the good antiwear properties of the nano-thin triboreactive interfaces might have a rheological origin that can greatly influence their friction, lubrication and antiwear characteristics, which account for nearly one quarter of the worldwide total energy consumption. However, the measurement of the nanoscale viscosity of such tribological interfaces is still a challenging task. This is mainly due to their ultralow thickness, i.e. typically < 150 nm, high viscosity and reactivity, which make the currently used bulk, interfacial or micro-gap rheological techniques inadequate. Here we demonstrate two methods, i.e. creep and squeeze flow, that can be used to quantify the viscosity of triboreactive films in-situ as they form and ex-situ after formation. Films generated from the zinc and ashless dialkyldithiophosphate (ZDDP and DDP) antiwear additives were analysed as model systems because of their industrial and academic importance. The results confirm that the formed tribofilms behave as molten glass with an average viscosity ranging from 2 × 1 0 11 to 7 × 1 0 12 Pa s. During its formation, the molten glass showed rich intrinsic rheological properties that allowed them to maintain local order on the nanoscale through the motion and reconfiguration of single and multiple patches within the formed film, which can significantly predetermine its superior antiwear properties. The findings of this study open future opportunities for optimizing the nano-flowable glass to efficiently control the lubrication of tomorrow’s engines without the need of any environmentally harmful oil additives. • Triboreactive films behave as molten glass with rich intrinsic rheological properties. • Local order at the nanoscale predetermines the friction and wear performance. • Nano-flowable glasses are the key to efficient lubrication in tomorrow’s engines. • Single asperity AFM is fully capable of probing the flowability of surfaces nano-patches for energy harvesting and other applications.