Abstract

The influence of the catalyst system and synthesis conditions on the morphology and molecular dynamics of reactor (nascent) powders of ultrahigh-molecular-weight PE synthesized over supported Ziegler-Natta catalysts in laboratory reactors was studied by means of electron microscopy and 1H broadline NMR spectroscopy. For comparison, commercial reactor powders were studied as well. The type of the catalyst system and the temperature of slurry polymerization have a substantial effect on the supermolecular structure of the nascent polymer. The proton NMR spectra of the reactor powders synthesized at low temperatures display a narrow component. An analysis of its behavior at low temperatures and different humidities led to the conclusion that the signal is due to water localized in nanopores of 2–4 nm in size in the nascent polymer. The role of nanopores in the sintering of reactor particles is discussed.

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