Nanoneedles like FeP engineered on Ni-Foam as an effective catalyst towards overall alkaline freshwater, urea, and seawater splitting

Abstract

The slow kinetics of electrochemical urea and water oxidation processes at electrode surfaces, which can be recognised as promising resources for pollution-free hydrogen energy production, motivate the scientific community to design and fabricate low-cost, high-efficiency electrocatalysts. Because the performance of electrocatalysts is dependent on their structural, morphological, and electronic properties, herein, the tuning of these properties of Fe3O4@Ni-Foam via phosphorylation and sulfurization, yielding iron phosphide (FeP@Ni-Foam) and iron sulphide (FeS@Ni-Foam), with nanoneedles (along with microstructures) and nanoflower-like morphologies, respectively, is investigated. Among all the prepared samples, FeP is found to be the most effective electrocatalyst for the oxygen evolution process (OER), the urea oxidation reaction (UOR), and seawater electrolysis. The overpotentials observed for OER, UOR, and seawater splitting are significantly reduced when using FeP as compared to other materials, with values of 207 mV, 133 mV, and 287.1 mV, respectively, at a current density of 10 mA/cm2. The enhanced catalytic activity of FeP over FeS and Fe3O4 is attributed to morphological changes, improved electronic conductivity, and exceptional endurance. The theoretical studies reveal that FeP has a better density of states over the fermi level than FeS and Fe3O4, lowering the energy barriers for the OER and UOR processes and demonstrating significant catalytic activity towards these processes. This work demonstrates that phosphorylation and sulfurization treatments can alter morphologies and electrical characteristics, hence improving the catalytic activity of the materials.