Abstract

An inexpensive and facile one-step method to develop a superhydrophobic coating on the copper surface is reported. Superhydrophobic CuO/Cu(OH)2 surfaces were prepared by a simple solution-immersion process at room temperature, without using a low surface energy material. The structure and composition of as-prepared CuO/Cu(OH)2 hierarchical structure were confirmed by X-ray diffraction, micro-Raman spectroscopy, and X-ray photoelectron spectroscopy (XPS). The growth stage was carefully examined by field emission scanning electron microscopy (FESEM), and it was observed that initially Cu(OH)2 nanoneedle arrays were formed on the copper surface and subsequently the CuO microflowers formed on the nanoneedle arrays. The contact angle as a function of immersion time was studied using a contact angle goniometer. The correlation between the microstructure of the immersed copper surface and the contact angle was examined carefully using FESEM and atomic force microscopy (AFM). Our results based on FESEM and AFM studies show that the CuO/Cu(OH)2 coatings demonstrate superhydrophobicity only for an optimal combination of the solid region (i.e., microflowers and nanoneedles) and air pockets (i.e., voids). The maximum static water contact angle on the prepared surface was 159°. The wettability transition of the CuO/Cu(OH)2 surface from superhydrophobicity to superhydrophilicity was studied by the alteration of oxygen plasma treatment and dark storage. The FESEM, AFM, and XPS studies showed that this transformation was mainly due to the morphological changes that occur in addition to the chemical changes taking place on the CuO/Cu(OH)2 surface under the influence of oxygen plasma. XPS analysis demonstrated that the incorporation of oxygen species by oxygen plasma activation accounted for the highly hydrophilic character of the surface.

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