Nanofibers isolated from unbleached date palm residues pulps and their use for paper coating

Abstract

In the current work, cellulose nanofibers (CNF) were isolated from unbleached kraft pulps of date palm fruit stalks (DPFS) and date palm rachis (DPR) residues by ultrafine grinding. The isolated CNF were characterized by high-resolution transmission electron microscopy (HR-TEM), X-ray diffraction (XRD), zeta potential measurement, tensile strength properties, contact angle, as well as oil-proof testing. The CNF were applied as a coating material for cardboard paper sheets made from unbleached kraft DPFS and DPR pulps. The results showed that CNF from DPFS and DPR had close dimensions (4–14 nm in width and several microns in length) but their zeta potential was different (−44.65 eV and −51.46 eV for CNF from DPFS and DPR pulps, respectively), as well as their crystallinity (79.4% and 75.5% for CNF from DPFS and DPR pulps, respectively). CNF films from DPFS had tensile stress and Young's modulus of 113.3 MPa and 3.81 GPa, respectively, while those from DPR had tensile stress and Young's modulus of 71.0 MPa and 2.93 GPa, respectively. Films from DPFS CNF showed lower hydrophilicity than that from DPR, nevertheless excellent oil-proof property was obtained in both kinds of films. Coating of cardboard sheets prepared from unbleached kraft DPFS and DPR pulps with CNF layer of about 7-µm thickness resulted in significant changes in some physical properties of paper sheets, such as decreasing their air permeability, water vapor transmission rate, and water absorption; both kinds of CNF imparted paper sheets good oil-proof properties. CNF coating also imparted paper sheets remarkable wet tensile strength properties. The results showed the feasibility of utilizing date palm wastes in producing CNF films with distinct properties from low-cost unbleached kraft pulp, as well as using these CNF as a multi-functional coating material in papermaking industry.