Nanocrystalline ZrC coated graphite and its effect on mechanical properties and thermal shock resistance of low-carbon Al2O3–C refractories

Abstract

Nanocrystalline ZrC coated graphite was synthesized in mixed molten salt system, and the effect of different zirconium sources and reaction temperature on its synthesis was studied. The effects of nanocrystalline ZrC coated graphite on the microstructure, thermal shock resistance and cold mechanical properties of low-carbon Al2O3–C refractories in different atmospheres were studied. The results indicated that nanocrystalline ZrC coated graphite synthesized by Zr powder had a more uniform coating structure than ZrO2 as a zirconium source, and increasing the reaction temperature was beneficial for the synthesis of ZrC. The sample with nanocrystalline ZrC coated graphite fired in nitrogen atmosphere had better mechanical properties, the cold modulus of rupture was 15.67% and 50.67% higher than that of the samples fired under argon atmosphere and carbon-embedded atmosphere, respectively. Meanwhile, Sialon played a significant role in improving the mechanical properties of the samples after thermal shock. In addition, the treatment in argon or carbon-embedded atmosphere was beneficial in improving the thermal shock resistance of the samples.