Abstract

The present work initially deals with the fabrication of a new generation of polyesters (bearing thiophene, azomethine, thiourea and ether moieties) and subsequent blending with polyaniline (PAN) exhibiting extremely valuable nanoblend characteristics. Few poly(azomethine-thiourea-ester)s (PATEs), by the polycondensation of a new diol 4,4′-oxydiphenyl bis(( E)-1-(4-hydroxobenzylidene)thiourea) with thiophene-2,5-dicarbonyl/terephtaloyl chloride, were synthesized. The polymers obtained were characterized by Fourier-transform infrared, proton-nuclear magnetic resonance, solubility, solution viscosity, gel permeation chromatography, thermogravimetric analysis, differential scanning calorimetry and wide-angle x-ray diffraction. The polymers exhibited high molar mass (77–89 × 103) and thermal stability ( T10528–531°C, glass transition temperature ( Tg) 265–268°C). Then the electrically conducting blends, of PAN dispersed in the PATEs matrix, were prepared by mash-blending and melt-blending techniques. Materials obtained by conventional melt-blending approach generated an efficient conductive network compared with those produced by mash blending. Field emission scanning electron microscopy images displayed nanoblend morphology of the melt-blended system, owing to increased physical interactions (hydrogen bonding and π–π stacking) between the two polymers. Moreover, miscible blends of thiophene-based PATE/PAN led to superior conductivity (1.5–2.1 S/cm) and heat stability ( T10503°C) even at low PAN concentration relative to previous thiophene, azomethine or PAN-based structures.

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