Nano Porous Zinc Synthesis on Soft Polyurethane Foam Using Conductive Ink and Electroplating Method

Abstract

High specific surface is a significant characteristic in zinc coatings that can be highly applicable in batteries and catalysts. Conventional methods to create foams are not cost-efficient, nor could they make a high specific surface. Electroplating has been developed that can produce a very high specific surface foam. On the other hand, conductive ink can create an affordable conductive surface with a high specific surface, so the study on using conductive ink, which has a cost-efficient nature, was necessary to create a conductive surface. This work has investigated the effect of crucial parameters, such as graphite size, coating time and bath composition, on the current efficiency and SEM microstructure. As a result, a 3 µm graphite size was found to be appropriate. Coated zinc escalates linearly with current efficiency for up to 5 h, and then it decreases. Although the zinc concentration increases up to 0.12 mol/L in the electrolyte, making a slight increase in loading, the current efficiency was almost unchanged. However, if it increases more, the loading and current efficiency significantly rise so that the loading grows up to 16 times and the current density increases up to 86%. Additionally, the morphology changes from dendritic to compact plates, sphere and semi-sphere, subsequently.