Nano cells from fruit bunch residue: Nestling nanotechnology within the circular oil palm milling residue management

Abstract

Nano-structured materials gain a vast market acceptance mainly due to their overarching endurance. Nanofibrillar cellulose (NFC) is one example of an augmenting agent unviable for production by small and medium enterprises (SMEs) due to the underlying process complexity. This study aims to characterise the NFC-alternative cells denoted as TRX-cellsⓇ, which is a mix of cellulose and non-cellulose components, ruling out its status as ‘cellulose nanofibers, CNF’. The aim to test-fit the TRX-cells® production process into the circularity model was executed by deliberating on the usability of the byproduct. In doing so, fibrous oil palm empty fruit bunch (EFB) was treated with dioxydanyl radicals (DIOR) and homogenised. The rapid EFB-DIOR reaction at 70°C targeting dearomatisation reaction in a 10%-solid open system was performed before refining the DIOR-treated EFB to micro-scale fibres. Subjecting the micro-fibres to 17 kWh/mt PFI-milling yielded 85–95% of nano-scale fibrous mass. Relative to the stiff micro-fibres, the nano-scale cells web exhibit 34–41% softness enhancement judged from the web tear resistance profile associated with inter-fibre space reduction. Advanced chromatographic evidence for 27% xylan amongst TRX-cells®’ total aldo-sugars was one form of the non-cellulose nano-component. High-resolution Transmission Electron Microscopy hyphenated to Energy Dispersive Analysis of X-ray (HRTEM-EDX) elemental mapping showed a 0.4 atomic percentage of nano-biominerals, confirming the presence of the redistributed dearomatised cells adjacent to cellulose held in the web of the hemicellulose. Shearing at the dearomatised inter-cell wall layers by PFI mill peeled 5 nm–100 nm thickness laminae. The smorgasbord of cellulose and non-celluloses resulted in crystallinity comparable to softwood NFC of approximately 60%, with unique preservation and precision-printing enabling properties. Given the non-recyclability of the DIOR-treated EFB microfibres, nestling the rapid waste transformation process into the circularity model shed light on circular bio-nanotechnology to the spectrum of opportunity for zero-waste, reduced emission and net zero carbon practices on top of an added value from waste transformation to a product.