Nano CaCO3 particles in cement mortars towards developing a circular economy in the cement industry

Abstract

This paper calls into question the effects of incorporating nano calcium carbonate (CaCO3) particles in cement mortars, as they are interesting additive materials already successfully tested as cement nanofiller. These nanoparticles could potentially be prepared through the carbonation route using CO2 from combustion gases from the cement industry. This could enable a circular-economy approach for carbon capture and its re-use within the cement industry, in a sustainable and synergistic manner. In this study, part of the cement content was substituted with commercial nano CaCO3 particles to investigate their effects on the flexural and compressive strength of the resulting cement mortars, after curing for 7 and 28 days. Decreasing the cement content could lead to a reduction in the carbon footprint of cement, which is responsible for approximately 8% of global carbon dioxide emissions. Preliminary results using synthesized CaCO3 particles as nanofillers showed that, after 7 days of curing, mechanical properties of cement mortars improved. This indicates that hydration reaction was accelerated since CaCO3 acts as seeding for this reaction. By contrast, after 28 days of curing, no major improvement was observed. A higher content of calcium carbonate nanoparticles may have reduced the filler effect of these particles due to aggregation phenomena. In the present work, the effects of commercial nano CaCO3 particles on cement hydration were investigated. Mechanical tests showed promising results both after 7 and 28 days of curing. This could lead to the reduction of the carbon footprint of cement manufacturing and produce increasingly better performing building materials. Thus, the development of a circular economy in the cement industry could be achieved.