Abstract

Previously the present authors proposed the testing method of thermal shock resistance using a notched disk type specimen of brittle type epoxy resin and its evaluation method based on fracture mechanics. In order to examine their applicability, some practical epoxy resins for casting were tested in this study.For brittle alicyclic epoxy resin, irrespective of the cooling bath temperature, the nondimensional stress intensity factor calculated by the experimental results agreed well with that of theoretical estimation.In the case of mixed resin of bisphenol A epoxy having certain toughness and very brittle alicyclic epoxy, the critical temperature difference ΔTC was clearly recognized for all resin systems with various mixture ratios, and the resin with higher bisphenol A epoxy content showed higher thermal shock resistance. For the bisphenol A type epoxy resin with longer molecular chains (larger number of repeated units) indicated higher resistance. The analysis agreed well with the experiments for these both resin systems.For the epoxy resin modified with a low content of plasticizer, the same evaluation method of thermal shock resistance was found to be applicable. But over 20phr content, plastic flow occurred markedly, and so the critical temperature difference could not be obtained. For such cases, it is still possible to evaluate the thermal shock resistance by using a large size specimen.

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