Abstract
When a sprayer travels on a ramp or a rough road, the load exerted on each wheel changes. If an unbalanced wheel load is maintained for long periods of time, the wheels may slip, the sprayer’s manoeuvrability is affected, and a rollover accident may occur. In this study, the air suspension of a self-propelled sprayer chassis was investigated, and the potential load imbalance conditions of the sprayer suspension were analysed. A mathematical model of the inflation/deflation of the suspension was established based on air nonlinear thermodynamics and vertical dynamics theory and a ¼-scale vertical dynamics model of the sprayer chassis was developed. A control strategy to balance the sprayer’s wheel load was developed. Considering the nonlinear characteristics of the air suspension, a sliding mode variable structure control method was used to balance the wheel load. Simulation experiments were conducted under different working conditions. The simulation results showed that the sliding mode variable structure control provided good control response and precision. The proposed auto load-levelling controller was tested under different working conditions, including different roll and pitch angles and navigating a rough road; the controller successfully changed the load on each spring to ensure that the sprung mass of the suspension was equal and the wheel load was balanced. The results of this study provide reference information for auto load-levelling control of large sprayers.
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