Abstract

Spherical capsules are widely used as housing for phase change materials (PCMs) in heat exchangers for thermal energy storage applications. In view of the low thermal conductivity of common PCM candidates, extended surfaces, such as fins, are routinely added to PCM capsules to improve the thermal performance. In this paper, to quantitatively evaluate the influence of fins on the thermal performance of PCM-filled spherical capsules, constrained melting heat transfer of a PCM in a circumferentially finned spherical capsule with various fin heights was investigated both numerically and experimentally under constant-temperature boundary conditions. The enthalpy-based model was used in the numerical simulations to deal with phase change, while the control volume method was used to solve the governing equations for the melting problem with natural convection in the liquid phase. A spherical melting facility that allows for direct observation of the solid-liquid phase interface during melting was designed and constructed. The spherical capsule and fins were made of glass and aluminum, respectively. Octadecane with a nominal melting point at 28.2°C was used as the PCM. Qualitative agreement was obtained between the experimentally observed and numerically predicted results of solid-liquid interface evolution. The sources of the differences were identified to be the departure of the physical model from the real system, as well as simplifications of the numerical model. The evolution of the natural convective flow and temperature fields during melting are presented in the form of a series of snapshots of streamline and isotherm contours. The heat transfer mechanisms during melting were interpreted by these contour snapshots. The presence of circumferential fins not only enhances heat conduction, but also augments natural convection heat transfer in localized areas in the vicinity of the fins. The localized interactions between these two effects are significantly affected by the fin height. Under the specific conditions considered, fins with height-to-radius ratios of 0.25, 0.50, and 0.75 decrease the total melting time by 10.6%, 20.2%, and 28.7%, respectively, leading to a significant increase of the thermal energy storage rates in the spherical capsule. Although the presence of fins benefits heat transfer enhancement, a more comprehensive understanding of the effects of other important factors, such as the inclination angle of the spherical capsule, is required.

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