Abstract
Accurate accounting and rating of duration of production cycles is necessary for rational planning and forecasting of production time. Production duration of products batches is the basis for operational schedules design. Without duration of cycles, it is impossible to establish calendar dates for start-up of semi-finished products to a particular stage of processing, as well as to determine timing of production and timing of the products batch for individual production sites. The considered task of multivariate estimation of standard duration of manufacturing of a specific batch of steel wire is to determine optimal duration of operations required for this batch production for each situation. To solve it, it is necessary: to build models of production processes performed in each branch of steelwire complex; to determine composition, duration and conditions for performing technological, natural, labor, control and transport operations; to specify the type and amount of equipment used in each department; tolist types of material flow units (riots, skeins, coils); to establish nature and type of movement of semi-finished products (products) in operations of each process; to specify ways of moving products from each previous peration for each subsequent (piece, batch, batch), as well as the number of packages and lots being moved; to take into account the type of applied production lines (continuous, semi-continuous, discrete). All of the above is reflected in presented multi-loop algorithm, approbation of which is performed by simulation method using field data of operating enterprise.
Highlights
Accurate accounting and rating of duration of production cycles is necessary for rational planning and forecasting of production time
Production duration of products batches is the basis for operational schedules design
It is impossible to establish calendar dates for start-up of semi-finished products to a particular stage of processing, as well as to determine timing of production and timing of the products batch for individual production sites
Summary
В работе [1] рассмотрена задача формирования ситуационных нормативных моделей тактов работы оборудования в сталепроволочном комплексе, сложного по составу функционирования и неоднородности технологических процессов (дискретных, непрерывных, полунепрерывных) внутри отделений и с гибкими связями между отделениями, что требует создания буферных (накопительных) устройств для бесперебойной работы всей системы с целью прогнозирования длительности выполнения заказов [2 – 5]. Обоснован выбор ведущего звена – отделения грубого волочения, от работы которого зависят предыдущие и последующие отделения (необходимое количество оборудования, технологических линий, временные характеристики производственных операций и процессов). Рассматривается процедура многовариантного определения нормативной длительности изготовления стальной проволоки на примере конкретного заказа (маршрут No 5): продукция – омедненная стальная проволока диаметром = 2,0 мм в мотках (м); масса мотка. 1, а) (d1 , d2 , d3 – диаметры стальной проволоки (полупродукта) для разных технологических операций) Выбор технологического маршрута по отделениям сталепроволочного комплекса, а также последовательности основных производственных операций и агрегатов в отделениях [1] (рис. 1, а) (d1 , d2 , d3 – диаметры стальной проволоки (полупродукта) для разных технологических операций)
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