Abstract

Aero-engine has a complex mechanical structure and its working condition are varying widely. Its fault signals are thus modulated through complex nonlinear transfer paths and influenced by non-Gaussian noises. However, popular data-driven multi-scale diagnostic model does not sufficiently consider the embedded noises, and consequently keeps the noise content in the advanced discriminative features, which decreases the diagnostic accuracy. Therefore, a multi-scale attention network with adaptive noise reduction (MANANR) is proposed in this paper for aero-engine bearing fault diagnosis. The MANANR firstly divides the original vibration signal into different scales via the average method of adjacent points. Then, two stacked multi-scale noise reduction modules B1 and B2 is designed for noise reduction. The core strategy behind B1 and B2 is the threshold noise reduction (TNR) which removes the noises from multi-scale convolution features adaptively. Based on the physical principles that global average pooling (GAP) and max pooling (MAP) can extract periodic and impulsive characteristics of the fault signals respectively, the threshold value of TRN is thus constructed through fusing GAP and MAP outputs. Furthermore, attention mechanism is employed to enhance the discriminative capability of multi-scale features by globally capturing the relations among different scales and channels. Finally, one two-layer classifier is introduced to confirm bearing fault patterns. Experimental results demonstrate that the proposed method has the feature-level noise reduction property, and more importantly achieves satisfying intelligent diagnosis precision for aero-engine bearing with the minimum peeling area of 0.5 mm <sup xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">2</sup> under the continuous acceleration condition from 12000 rpm to 12550 rpm, which outperforms state-of-the-art intelligent diagnostic methods.

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