Multiple Open-Circuit Fault Detection and Isolation Using Universal Low-Cost Diagnosis Circuits for Reconfigurable Dual-Active-Bridge Converters

Abstract

Compared with single-switch open-circuit faults (SOCFs), multiple switches open-circuit faults (MOCFs) of power electronic devices (PEDs) due to high voltage or current stress, false triggering, and manufacturing tolerance have become more challenging. To address this issue, a reconfigurable dual-active-bridge (R-DAB) converter is presented with a fast, accurate, robust, and low-cost fault detection (FD) and fault isolation (FI) scheme to accommodate both SOCFs and MOCFs. Compared with the standard dual active bridge (DAB) topology, the proposed R-DAB will utilize a center-tapped high-frequency transformer and two symmetrical auxiliary inductors, where inherent half-bridge conduction branches are capable of maintaining uninterrupted operations. The proposed FD and FI scheme is straightforward and universal since only the center-tap current in the primary and secondary bridge is monitored as the universal fault signature. Moreover, a simple and low-cost fault diagnostic circuit was designed, which can detect and isolate various open circuit faults (OCFs) of PEDs under varying input and output conditions, without using expensive voltage and current sensors. This sensorless fault diagnosis technique can achieve the fastest fault detection and isolation speed reported so far, which is within a couple of \boldmath <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\mu s$</tex-math></inline-formula> for various OCFs. Experimental results were acquired from an R-DAB prototype under various OCFs to validate the effectiveness of the proposed technique.