Abstract

This paper reports the design of an electromagnetic vibration energy harvester that doubles the magnitude of output power generated by the prior four-bar magnet configuration. This enhancement was achieved with minor increase in volume by 23% and mass by 30%. The new ‘double cell’ design utilizes an additional pair of magnets to create a secondary air gap, or cell, for a second coil to vibrate within. To further reduce the dimensions of the device, two coils were attached to one common cantilever beam. These unique features lead to improvements of 66% in output power per unit volume (power density) and 27% increase in output power per unit volume and mass (specific power density), from 0.1 to 0.17 mW cm−3 and 0.41 to 0.51 mW cm−3 kg−1 respectively. Using the ANSYS multiphysics analysis, it was determined that for the double cell harvester, adding one additional pair of magnets created a small magnetic gradient between air gaps of 0.001 T which is insignificant in terms of electromagnetic damping. An analytical model was developed to optimize the magnitude of transformation factor and magnetic field gradient within the gap.

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