Abstract

In-flight ice accretion may possibly jeopardise the safety of fixed-and rotary-wing aircraft. Icing can possibly occur if supercooled water droplets in clouds impinge on the aircraft surfaces and freeze upon impact. A major issue related to ice accretion is the possibility of ice shedding from the main body and impacting other parts of the aircraft or being ingested by the engines. A multi-physics framework is presented to simulate ice accretion and shedding from wings and engine nacelles due to aerodynamic forces. The aerodynamics is computed using the open-source tool-kit SU2. Cloud droplet trajectories are computed using the arbitrary-precision Lagrangian in-house solver PoliDrop. Then, the in-house ice accretion tool-kit PoliMIce is used to determine the ice layer. A FEM structural analysis is performed on the accreted ice shape by means of the open-source code MoFEM. Internal stresses within the ice geometry due to aerodynamic forces are computed. The possibility of the occurrence of cracks in the ice layer is assessed and its propagation is determined numerically. Two-dimensional ice accretion simulations are performed to check the validity of the present approach and compare fairly well with available results.

Highlights

  • In-flight ice accretion is a safety concern in the operation of commercial and military flights

  • The computation is split in the following steps: Aerodynamic flow field computation: a CFD solver is used to compute the aerodynamic flow field around the body; Particle Tracking: a Lagrangian approach allows the computation of the trajectories of water droplets

  • Regarding the coupling with PoliMIce, experimental test cases are used in order to check the shape obtained and are taken from both NASA runs in their Icing Wind Tunnel [8] and AERTS experimental campaign [9]

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Summary

Introduction

In-flight ice accretion is a safety concern in the operation of commercial and military flights. It can possibly occur if aircraft flight in clouds containing supercooled liquid droplets (SLD). These droplets remain in a liquid state even if their temperature is below 0 ◦C. Ice shapes can break and detach from the main body. This is the so-called ice shedding, which affects both fixed- and rotary-wing aircraft. The ice shapes can be broken by de-icing systems, by the action of the aerodynamic loads or by a combination of both

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