Abstract

In this paper, we propose a coherent framework for multi-machine analysis, using a group clustering model, which can be utilized for predictive maintenance (PdM). The framework benefits from the repetitive structure posed by multiple machines and enables for assessment of health condition, degradation modeling and comparison of machines. It is based on a hierarchical probabilistic model, denoted Gaussian topic model (GTM), where cluster patterns are shared over machines and therefore it allows one to directly obtain proportions of patterns over the machines. This is then used as a basis for cross comparison between machines where identified similarities and differences can lead to important insights about their degradation behaviors. The framework is based on aggregation of data over multiple streams by a predefined set of features extracted over a time window. Moreover, the framework contains a clustering schema which takes uncertainty of cluster assignments into account and where one can specify a desirable degree of reliability of the assignments. By using a multi-machine simulation example, we highlight how the framework can be utilized in order to obtain cluster patterns and inherent variations of such patterns over machines. Furthermore, a comparative study with the commonly used Gaussian mixture model (GMM) demonstrates that GTM is able to identify inherent patterns in the data while the GMM fails. Such result is a consequence of the group level being modeled by the GTM while being absent in the GMM. Hence, the GTM are trained with a view on the data that is not available to the GMM with the consequence that the GMM can miss important, possibly even key cluster patterns. Therefore, we argue that more advanced cluster models, like the GTM, can be key for interpreting and understanding degradation behavior across machines and ultimately for obtaining more efficient and reliable PdM systems.

Highlights

  • T HE importance of manufacturing maintenance is continuously increasing in industry and academia due to the future expectations on maintenance as a key enabler of industrial digitalization

  • The framework is based on a hierarchical probabilistic model, denoted Gaussian topic model (GTM) [53], where shared cluster patterns are captured at the top level and used at different proportions for modeling the data, within the machines, on a group level

  • We showed that the model can capture different patterns and proportions of those patterns well across several machines and we highlighted potentially utilization as information gain through association with additional meta information and comparison of the patterns across machines

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Summary

INTRODUCTION

T HE importance of manufacturing maintenance is continuously increasing in industry and academia due to the future expectations on maintenance as a key enabler of industrial digitalization. In order to find the behavior patterns without any contextual information like machine status or maintenance history, different clustering algorithms such as k-means, hierarchical agglomerative and GMM were applied by using real data acquired through an embedded electronic based CPS device from a computer numeric control (CNC) machine during high throughput machining operation These algorithms were compared with each other in terms of their contribution to the knowledge extraction about the component performance. Yuan et al (2017) [55] proposed a new unsupervised approach to overcome challenges in feature extraction and segmentation of high dimensional complex condition-based maintenance (CBM) life cycle data Within such context, they developed two kinds of autoencoder models based on deep learning and cluster analysis and tested them by using an experimental bearing life cycle data set used for fault diagnosis in PdM.

ILLUSTRATIVE EXAMPLE
GAUSSIAN TOPIC MODELING
RESULTS
EXPLORATION AND INTERPRETATION
COMPARISON WITH GAUSSIAN MIXTURE MODEL
Findings
DISCUSSION
CONCLUSION
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