Multifunctional sol-gel coatings for protection of wood

Abstract

Organic–inorganic hybrid sol-gel coatings derived from sols synthesized using two organically modified precursors were generated on wood specimens using dip and spray coating techniques. One of the sols was synthesized using methacryloxypropyltrimethoxysilane (MPTMS) and nanoscaled boehmite particles and the other was synthesized using dimethyldiethoxysilane (DMDEOS) and tetraethoxysilane (TEOS). The coatings were generated on the wood specimens by dipping into the sols for specific time periods and by using spray coating method. The coatings were cured at different temperatures for varying soaking times. The dipping times, curing temperature, and soaking times were varied between 24–96 h, 130–200°C and 1–5 h, respectively. The coated samples were characterized for their water contact angles, microstructure, and resistance to water uptake. The coatings derived from MPTMS+boehmite sol were seen to exhibit better performance than DMDEOS+TEOS sol by forming a good barrier on the wood surface, thereby providing superior resistance to water and weather. Dipping of wood into the sol was seen to provide better protection when compared to spray coating. Dipping into the MPTMS+boehmite sol for 24 h and curing at 130°C for 2 h were found to be the optimal processing parameters yielding the best properties.