Multi-fault diagnosis of Industrial Rotating Machines using Data-driven approach : A review of two decades of research

Abstract

Industry 4.0 is an era of smart manufacturing. Manufacturing is impossible without the use of machinery. The majority of these machines comprise rotating components and are called rotating machines. The engineers’ top priority is to maintain these critical machines to reduce the unplanned shutdown and increase the useful life of machinery. Predictive maintenance is the current trend of smart maintenance, followed by most maintenance engineers. The challenging task in predictive maintenance is to diagnose the type of fault. With Artificial Intelligence (AI) advancement, a data-driven approach for predictive maintenance is taking a new flight towards smart manufacturing. Several researchers have published work related to fault diagnosis in rotating machines, mainly exploring a single type of fault. However, a consolidated review of literature that focuses more on the “multi-fault diagnosis” aspect of rotating machines is lacking. There is a need for a study that would systematically cover all the aspects right from sensor selection, data acquisition, feature extraction, multi-sensor data fusion to the systematic review of AI techniques employed in multiple fault diagnosis. In this regard, this paper attempts to achieve the same by implementing a systematic literature review on a Data-driven approach for multi-fault diagnosis of Industrial Rotating Machines using the “Preferred Reporting Items for Systematic Reviews and Meta-Analysis” (PRISMA) method. The PRISMA method is a collection of guidelines for the composition and structure of systematic reviews and other meta-analyses. This paper identifies the foundational work done in the field and gives a comparative study of different aspects related to multi-fault diagnosis of industrial rotating machines. The paper also identifies the major challenges, research gap. It gives solutions using recent advancements in AI in implementing multi-fault diagnosis, giving a strong base for future research in this field.