Multi-source adaptive thresholding adaboost with application to virtual metrology

Abstract

ABSTRACT To maintain high-quality semiconductor wafer production processes, it is necessary to build high-quality virtual metrology (VM) model. Based on the result of the VM, the engineer can monitor and control the specific process. In the manufacturing process, various sources are obtained from sensor equipment. It is important to consider that these source data exhibit varying characteristics during the model construction. However, when all data sources are simply aggregated into a single model, the performance of the overall model may degrade, especially if any of the individual sources contain outliers or noise. To address this issue, we develop a data-fusion model designed to incorporate diverse data sources into a unified multi-source model. In particular, we improve an Adaboost regression algorithm to make it suitable for multi-source data in the field of VM. The algorithm combines the residuals of the models derived from each individual data source and all sources to adaptively adjust the thresholding value, which, in turn, determines whether the predicted values are accurate or not for each weak learner. Extensive practical validations on real-world processing data from semiconductor manufacturers have demonstrated that the proposed method outperforms single learning algorithms and is more robust than all benchmarks.