Abstract

Abstract The solar dryer described in this paper can be used for drying various products at home under hygienic conditions with the self guarantee of adulteration free product. This solar dryer is of multi-shelf design, consisting of three perforated trays arranged one above the other. The drying air flows through the product by natural circulation. One of its novel features is variable inclination to capture more solar energy in different seasons. Another novel feature is the option to dry product under shade or without shade as per requirement. The rate of drying is uniform in all the trays due to heating of the air by solar energy in between the trays. The maximum stagnation temperature of this solar dryer was found to be 100 °C in the month of November at Ludhiana (31°N). The moisture evaporation on the 1st, 2nd and 3rd drying day for drying fenugreek leaves was 0.23, 0.18 and 0.038 kg/m 2 h. To overcome the problem of reduction in efficiency on the second and third drying day, a semi-continuous mode of loading has been investigated, in which the efficiency remains almost the same on all drying days. The drying rate in the dryer was more than double that in open shade drying. Moreover, the final moisture content of the product was low enough (7.3% wb) for grinding it to a powder form and for good shelf life (1 year). An uncertainty analysis was performed, and the uncertainty in the efficiency was found to be 1.35%. An economic analysis was performed by three methods. The cost of drying fenugreek leaves in the domestic solar dryer turned out to be about 60% of that in an electric dryer. The cumulative present worth of the savings are much higher (18,316 Rupees) than the capital cost of the dryer (1600 Rupees). The payback period is also very low (

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