Abstract

Nowadays, there is a strong demand for inspection systems integrating both high sensitivity under various testing conditions and advanced processing allowing automatic identification of the examined object state and detection of threats. This paper presents the possibility of utilization of a magnetic multi-sensor matrix transducer for characterization of defected areas in steel elements and a deep learning based algorithm for integration of data and final identification of the object state. The transducer allows sensing of a magnetic vector in a single location in different directions. Thus, it enables detecting and characterizing any material changes that affect magnetic properties regardless of their orientation in reference to the scanning direction. To assess the general application capability of the system, steel elements with rectangular-shaped artificial defects were used. First, a database was constructed considering numerical and measurements results. A finite element method was used to run a simulation process and provide transducer signal patterns for different defect arrangements. Next, the algorithm integrating responses of the transducer collected in a single position was applied, and a convolutional neural network was used for implementation of the material state evaluation model. Then, validation of the obtained model was carried out. In this paper, the procedure for updating the evaluated local state, referring to the neighboring area results, is presented. Finally, the results and future perspective are discussed.

Highlights

  • One of the main features of currently built inspection systems are a short inspection time and a possibility of detailed local investigation

  • In 5order to prepare a database containing various possible configurations of the defect arising in the examined examined steel element, finite element methods (FEM) numerical simulations were run using the COMSOL software

  • A deep convolutional neural network (DCNN)-based method allowing for discrimination between different states of the tested objects using complex patterns of matrix multi-sensor transducer signals was presented

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Summary

Introduction

One of the main features of currently built inspection systems are a short inspection time and a possibility of detailed local investigation. The global methods do not require multipoint observation, which affects the time of the inspection. The evaluation of the whole structure is rapid, simultaneously, results of the inspection may lead to generalization of a state or incomplete data. In consequence, this may lead to a greater risk of false evaluation of the current stage of the material. This may lead to a greater risk of false evaluation of the current stage of the material This affects the need for methods that operate on smaller areas, enabling observation and detection of even small local changes (e.g., few mm) in structure [4,5]. It is well known that by observation of vector magnetic properties it is Sensors 2018, 18, 292; doi:10.3390/s18010292 www.mdpi.com/journal/sensors

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