Multi-objective optimization, shrinkage and fracture properties of unsaturated polyester resin modified concrete for bridge deck pavement based on system theory

Abstract

For the purpose of fabricating unsaturated polyester modified concrete (UPMC) with excellent shrinkage and fracture properties for bridge deck pavement, the optimization design of mix proportion and enhancement mechanism analysis were implemented based on system theory. Firstly, for unsaturated polyester resin (UPR) subsystem, the viscosity, mechanical properties and droplet-size distribution were analyzed to determine the types and dosage of auxiliary additives after emulsification treatment; Next, for UPMC mortar slave-system, the optimization design was implemented through the combination of experimental analysis and hybrid multi-attribute ellipsoidal decision of grey-target (HMEDG) model; Subsequently, for UPMC main-system, the optimal proportion was determined utilizing orthogonal design test. Finally, the variation law and enhancement mechanism on fracture properties and shrinkage characteristics of UPMC was analyzed by combining macroscopic test, thermogravimetry (TG) and X-ray diffraction (XRD). The results demonstrated that 2.0 wt%BPO+1.0 wt%DMA and meta-benzene types UPR were utilized as auxiliary additives for UPMC based on the results of HMEDG models. The demulsified and cured WUP might supplement the interior moisture losses based on humidity compensation, and substantially constrain the evaporation loss inside the matrix, upgrading the hydration degree and facilitating the generation of hydration products. The introduction of 3 %-6 % waterborne-UPR (WUP) would improve 28d-fracture toughness within approximately 23.33 %-49.32 %, and reduce the shrinkage deformation by roughly 28–43 % through inducing the crack tip stress redistribution against the initiation and propagation of interior microcracks and enhancing the homogenization and densification.