Multi-objective optimization of cycle time and robot energy expenditure in human-robot collaborated assembly lines

Abstract

The recent Industry 4.0 trend, followed by the technological advancement of collaborative robots, has convinced many industries to shift towards semi-automated assembly lines with human-robot collaboration (HRC). In the HRC environment, robot agility can support human skill upon efficiently balancing tasks among the stations and operators. On the other hand, the robot energy consumption in today's energy crisis area demands that tasks be performed with as little energy utilization as possible by robots. In this context, the cycle time (CT) and total energy cost (TEC) of robots are among two conflicting objectives. Thus, this study balances HRC lines where a trade-off between CT and TEC of robots is sought. A mixed-integer linear programming model is proposed to formulate the problem. In addition, a multi-objective optimization approach based on ε-constraint is developed to address a case study from the automotive industry and a set of generated test problems. The computational results show that promising Pareto solutions in terms of CT and TEC can be obtained using the proposed approach.