Multi-objective optimization design of a new non-uniform rectangular honeycomb sandwich panel

Abstract

Honeycomb sandwich panels have a wide range of applications in aerospace, marine and energy industry due to their high stiffness-to-weight ratio. In this study, a new non-uniform rectangular honeycomb core is presented to promote its material utilization ratio. The non-uniform wall of honeycomb core is described using Bezier curves, and the effective elastic constants are obtained by both the geometric equivalent method and the strain energy-based homogenization method. To analyze the bending and buckling behaviors of the sandwich panel, the parabolic shear deformation theory is adopted, and the governing equations are derived by employing Hamilton's principle. Then, the closed-form solutions of bending and buckling responses of the non-uniform rectangular honeycomb sandwich panel are derived. Furthermore, multi-objective design formulations are established, with the objectives of minimizing the weight and deflection, and maximizing the critical buckling load. Illustrative examples demonstrate that the non-uniform design of the honeycomb core can remarkably increase the material utilization rate and improve the mechanical performance of sandwich panels.