Abstract

Fault diagnosis is a top-priority task for the health management of manufacturing processes. Deep learning-based methods are widely used to secure high fault diagnosis accuracy. Actually, it is difficult and expensive to collect large-scale data in industrial fields. Several prerequisite problems can be solved using transfer learning for fault diagnosis. Data from the source domain that are different but related to the target domain are used to increase the diagnosis performance of the target domain. However, a negative transfer occurs that degrades diagnosis performance due to the transfer when the discrepancy between and within domains is large. A multi-objective instance weighting-based transfer learning network is proposed to solve this problem and successfully applied to fault diagnosis. The proposed method uses a newly devised multi-objective instance weight to deal with practical situations where domain discrepancy is large. It adjusts the influence of the domain data on model training through two theoretically different indicators. Knowledge transfer is performed differentially by sorting instances similar to the target domain in terms of distribution with useful information for the target task. This domain optimization process maximizes the performance of transfer learning. A case study using an industrial robot and spot-welding testbed is conducted to verify the effectiveness of the proposed technique. The performance and applicability of transfer learning in the proposed method are observed in detail through the same case study as the actual industrial field for comparison. The diagnostic accuracy and robustness are high, even when few data are used. Thus, the proposed technique is a promising tool that can be used for successful fault diagnosis.

Highlights

  • Fault diagnosis is one of the significant tasks covered by prognostics and health management (PHM) (Prognostics and Health Management)

  • We present a fault diagnosis framework based on instance-based transfer learning using multi-objective instance weighting to diagnose faults when few labeled target data are available in the target task

  • A multi-objective instance weighting-based transfer learning network is proposed for successful fault diagnosis

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Summary

Introduction

Fault diagnosis is one of the significant tasks covered by PHM (Prognostics and Health Management). The process evaluating the attributes of the source domain instances that are useful for target domain task and using them as additional resources for model training effectively improves the performance of transfer learning. This is the main concept of instance-based transfer learning. We present a fault diagnosis framework based on instance-based transfer learning using multi-objective instance weighting to diagnose faults when few labeled target data are available in the target task This framework helps achieve high diagnosis accuracy and robustness in high dissimilarity situations between and within domains due to distinct operating conditions. The case study is conducted through the testbed identical to the actual industrial field, verifying the applicability of the proposed method for diagnosis when the target labeled data are less available at the actual industrial field

Proposed Method
Deep Residual Learning Network
Transfer Learning and Fine-Tuning Strategy
Instance-Based Transfer Learning
Multi-Objective Instance-Weighting Strategy
Kullback–Leibler Divergence
Maximum Mean Discrepancy
Multi-Objective Instance Weighting
Detailed Procedure of the Proposed Method
Case Study
Comparison Studies
Comparison between the Proposed Method and Non-Transfer Learning Method
Comparison of Model Performance According to Domain Optimization Methods
Discussion
Findings
Conclusions

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