Abstract

In this paper, a dual-rotor system multi-body dynamic model with rubbing coupling faults is established for practical aero-engine. In the model, the rubbing fault simulation method is introduced, the coupling effect between the internal and external rotor is considered. The numerical simulations of rotor vibration are accomplished by the utilization of multi-body dynamic platform, where the simulation model consists of discs unbalances and local rub-impact between discs and casing shells. The time-domain responses, the frequency spectra and the shaft-center trajectories of dual-rotor with different unbalance and different rubbing positions are obtained. The vibration and its transmission characteristics of the inner and outer rotors are calculated. Finally, the simulation results are compared with the measured vibration of a dual rotor tester with rubbing fault. The simulation results are consistent with the measured results, which confirms the feasibility of the established model and the multi-body dynamics simulation method in this paper. The application of multi-body dynamics simulation method in aero-engine can deepen the understanding of the internal operation nature and laws of aero-engine, reduce the repetition of physical tests, greatly improve the efficiency and quality of development, accelerate the research and manufacture process.

Highlights

  • When it comes to aero-engine rotor system, rotor rubbing fault becomes one of the most common faults [1]

  • The research on the dynamic characteristics of the dual-rotor system with rub-impact fault has been conducted by relevant scholars

  • Based on the theories of dynamics of dual-rotor system, together with the rub-impact mechanism involving its stiffness and damping and friction, a multi-body dynamic model of the aero-engine dual-rotor system is built on the software platform of ADAMS

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Summary

Introduction

When it comes to aero-engine rotor system, rotor rubbing fault becomes one of the most common faults [1]. Based on the theories of dynamics of dual-rotor system, together with the rub-impact mechanism involving its stiffness and damping and friction, a multi-body dynamic model of the aero-engine dual-rotor system is built on the software platform of ADAMS. Based on the multi-body dynamic model, the unbalance and rub-impact faults of dual-rotor are simulated, and the vibration transmission law of unbalance and rub-impact caused by vibration coupling is revealed through the analysis of the results. It provides a verification method for the theoretical research of aero-engine rotor with rubbing faults

A simplified model of dual-rotor system
Equations of motions
Model verification
The multi-body dynamic model of rub-impact
Simulation results of dual-rotor system
Unbalance response of dual-rotor system
LPT-rubbing
HPT-rubbing
Verification of simulation results
Conclusions

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