Abstract

Variational mode decomposition (VMD) has been widely applied to the field of machinery fault diagnosis due to its good time-frequency decomposition capability. However, the performance of the VMD for extraction of fault transient components is dependent on proper parameters in the method and is not satisfactory under noisy conditions. This paper proposes a new method, termed multi-bandwidth mode manifold (Triple M, TM), to extract the real fault transient components for fault diagnosis of rolling bearings. The new TM method unites multiple fault-related modes with different bandwidths by a nonlinear manifold learning algorithm. The modes with large bandwidths contain more fault-related information while those with small bandwidths contain less fault-unrelated components and noise. The advantages of different fault-related modes are fully used by the proposed method, leading to clear fault transients that facilitates the bearing fault detection. First, an efficiency-improved VMD method named recycling VMD (RVMD) is performed on the bearing signal repeatedly with different parameter values to obtain the fault-related modes with different bandwidths, i.e., the multi-bandwidth modes. Then, the manifold learning algorithm is carried out to extract the intrinsic manifold structure of bearing fault transient components from the multi-bandwidth modes. Finally, the bearing fault type is identified from the extracted feature with clear fault transients. The enhanced performance of the proposed method over the traditional methods is validated by a simulation analysis and two experimental applications of bearing defect identifications.

Highlights

  • Rolling bearings, which usually operate under heavy-load and high-speed conditions, are key components of many rotating machines and are usually the failure sources for machine breakdown

  • This paper has proposed a new TM method by performing nonlinear manifold learning on the multi-bandwidth modes obtained via the recycling VMD (RVMD) method for fault diagnosis of rolling bearings

  • The major contribution of the proposed method is that the fault-related modes with different bandwidths are united nonlinearly, by which the real fault transient components are extracted without optimization of the parameters in the traditional Variational mode decomposition (VMD) method

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Summary

INTRODUCTION

Rolling bearings, which usually operate under heavy-load and high-speed conditions, are key components of many rotating machines and are usually the failure sources for machine breakdown. T. Jiang et al.: Multi-Bandwidth Mode Manifold for Fault Diagnosis of Rolling Bearings decomposition (VMD) [13]. With proper parameter optimization algorithm and optimization index, the narrow-band fault components can be extracted and the out-of-band noise can be removed effectively by the VMD method [28]. Manifold learning is expected to compensate for the deficiency of traditional signal decomposition methods in in-band noise removal during the extraction of the fault transient components. Aiming at accurate and adaptive fault detection of rolling bearings, this paper proposes a new method, called multibandwidth mode manifold (Triple M, TM), by integrating an efficiency-improved VMD method termed recycling VMD (RVMD), and the manifold learning algorithm for extraction of real fault transient components. The optimal fault-related mode with determined VMD parameters may not reflect the real fault transient components

MANIFOLD LEARNING
SELECTION OF MULTI-BANDWIDTH MODES
TM FEATURE LEARNING
SIMULATION ANALYSIS
EXPERIMENTAL VERIFICATION
CONCLUSION
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