Mud loss behavior in fractured formation with high temperature and pressure

Abstract

Drilling into fractured formations can easily lead to mud loss, which significantly affects drilling efficiency and increases drilling costs. In high-temperature and high-pressure environments, changes in mud properties render mud loss more uncontrollable. On the basis of a mud performance test in a high-temperature and high-pressure environment, and considering the time-varying characteristics of wellbore temperature and pressure and the distribution law of fracture temperature and pressure, a coupling model of temperature and pressure in the wellbore and fracture was established in this study. The developed model was solved numerically using the finite difference approximation, and the characteristics of the mud loss were analyzed. The effects of geothermal gradient, fracture parameters (fracture width, fracture length, and deformation capacity), mud properties (viscosity, yield value, and specific heat capacity), and operating conditions on mud loss were investigated. The model was validated using field measurement-while-drilling tool data of the LD1 well in the South China Sea. The results show that the average errors between the calculated temperature and pressure results of the numerical model and the actual data are 2.45% and 0.57%, respectively, which proves that the model has high accuracy in the prediction of the bottom hole temperature and pressure. A comparison of the predicted data of mud loss with the actual measured data indicates that the average error of the mud leakage model is 4.23%. This also demonstrates that the model has a high accuracy in predicting mud loss. In addition, the results show that the mud performance changes significantly under high-temperature and high-pressure conditions, which has a significant influence on mud loss. The geothermal gradient affected the mud properties and thus significantly affected the mud loss characteristics. The larger the mud pumping rate, the larger the bottomhole pressure difference and the more serious the mud loss. Blindly increasing mud viscosity is not advisable because it may lead to more serious losses. With an increase in the mud yield value, the mud flow resistance in the fractures can be significantly increased to inhibit mud loss. The larger the mud-specific heat capacity, the less mud loss is affected by the temperature. With an increase in the fracture width, the degree of mud loss gradually decreased. The larger the fracture length and deformation capacity, the more serious the mud loss. The fracture length and width could be inverted using the developed model.