Abstract

Unsupported and silica-supported Fe x Ni 2− x P y catalysts having a range of metal compositions (0 < x ⩽ 2.0) were investigated using Mössbauer spectroscopy, and the results correlated with the surface and hydrodesulfurization (HDS) properties of the supported catalysts. Mössbauer spectroscopy permits determination of the relative site occupancy of Fe atoms in tetrahedral (M(1)) and pyramidal (M(2)) sites in the Fe x Ni 2− x P y materials. Fe atoms preferentially occupy M(2) sites for materials with significant Fe contents ( x > ∼0.60), but the Fe site preference reverses as the Fe content decreases ( x < ∼0.60). Similar occupation trends are observed for the unsupported and silica-supported Fe x Ni 2− x P y materials. Thiophene HDS measurements of the Fe x Ni 2− x P y /SiO 2 catalysts revealed catalysts with high Fe contents (0.80 ⩽ x ⩽ 2.00) to have low activities, while the activities of Ni-rich catalysts increased dramatically with increased Ni content (0.03 ⩽ x ⩽ 0.60). The highest HDS activity was measured for a catalyst having a nominal precursor composition of Fe 0.03Ni 1.97P 2.00/SiO 2; this catalyst was 40% more active than a optimized nickel phosphide catalyst prepared from a precursor having a nominal composition of Ni 2.00P 1.60/SiO 2. The 25 wt.% Fe 0.03Ni 1.97P 2.00/SiO 2 catalyst also had a dibenzothiophene HDS activity just over 10% higher than that of the 25 wt.% Ni 2.00P 1.60/SiO 2 catalyst at 548 K. The trend of increasing HDS activity for the Fe x Ni 2− x P y /SiO 2 catalysts correlates with preferential Fe occupation of M(1) sites (and, therefore, Ni occupation of M(2) sites). Supported by X-ray photoelectron spectroscopy and oxygen chemisorption measurements, we conclude that the high activity of Ni-rich Fe x Ni 2− x P y /SiO 2 catalysts can be traced to a high surface density of Ni in M(2) sites that are resistant to site blockage due to S incorporation.

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