Movement characteristics of micro drill bit during entry period in PCB high speed drilling

Abstract

Purpose The purpose of this paper is to study the movement characteristics of micro drill bit during entry period in printed circuit board (PCB) high-speed drilling and to present an effective method to conduct quantitative analysis of the wandering of drill bit based on high-speed video capturing. Design/methodology/approach Based on the high-speed camera technology, experiments are conducted to get a series of time sequence images and the wandering of micro drill tip and the radial run-out of drill body, and the max-deformation of drill bit are calculated by using a quantitative analysis method. Finally, the movement characteristics of micro drill bit during entry drilling period PCB high-speed drilling are evaluated. Findings With the increasing spindle speed, the radial run-out of drill body decreases gradually, whereas the wandering amplitude of the drill point gradually increases; micro drill bit itself has an ability of positioning deviation correction after contacting the entry sheet; the feed rate within a certain range could slightly worsen the deformation of drill tip at the instant of impingement. Research limitations/implications With the improvement of spindle speed, the camera’s shooting speed needed will increase accordingly, thus, the resolution of the pictures will decline, which always affects the analysis precision. Originality/value A series of effective methods to conduct quantitative analysis of the wandering micro drill bit by using high-speed camera technology is presented; a reference for the optimization of micro-hole drilling is provided.