Abstract

In most of the fault detection methods, the time domain signals collected from the mechanical equipment usually need to be transformed into frequency domain or other high-level data, highly relying on professional knowledge such as signal processing and fault pattern recognition. Contrary to those existing approaches, we proposed a two-stage machine learning analysis architecture which can accurately predict the motor fault modes only by using motor vibration time-domain signals without any complicated preprocessing. In the first stage, the method RNN-based VAE was proposed which is highly suitable for dimension reduction of time series data. In addition to reducing the dimension of sequential data from 150*3 to 25 dimensions, our method furthermore improves the prediction accuracy evaluated by several classification algorithms. While other dimension reduction methods such as Autoencoder and Variational Autoencoder cannot improve the classification accuracy effectively or even decreased. It indicates that the sequential data after dimension reduction via the RNN-based VAE still can maintain the high-dimensional data information. Furthermore, the experimental results demonstrate that it can be well applied to time series data dimension reduction and shows a significant improvement of the prediction performance, even with a simple double-layer Neural Network can reach over 99% of accuracy. In the second stage, Principal Components Analysis (PCA) and Linear Discriminant Analysis (LDA) are used to further perform the second dimension reduction, such that the different or unknown fault modes can be clearly visualized and detected.

Highlights

  • In recent years, the global manufacturing has faced with the environmental tests such as rapidly changed market and increasinglypersonalized demands

  • The remainder of this paper is organized as follows: Section 2 reviews the existing fault detection and predictive maintenance, and presents studies related to machine learning used for feature extraction and fault mode identification; Section 3 introduces the method to propose RNN-based Variational Encoder (VAE); Section 4 describes the experiment platform establishment, data collection and preprocessing; Section 5 compares the differences in effects before and after using our method, and discusses the visualization results of dimension reduction of the two stages

  • In this paper, we can achieve the purpose of fault detection by input the original time domain vibration data of motor and extract the feature based on the proposed RNN-based VAE model, so that the computing cost will be reduced, and on top of that, the classification accuracy of fault detection can be well improved

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Summary

INTRODUCTION

The global manufacturing has faced with the environmental tests such as rapidly changed market and increasinglypersonalized demands. This study attempted to propose a model that can effectively reduce the dimension of time series by inputting the time domain data of original signals, which can improve the accuracy of fault detection in addition to feature extraction and dimension reduction. The remainder of this paper is organized as follows: Section 2 reviews the existing fault detection and predictive maintenance, and presents studies related to machine learning used for feature extraction and fault mode identification; Section 3 introduces the method to propose RNN-based VAE; Section 4 describes the experiment platform establishment, data collection and preprocessing; Section 5 compares the differences in effects before and after using our method, and discusses the visualization results of dimension reduction of the two stages

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