Morphology of PU/PMMA hybrid particles from miniemulsion polymerization: Thermodynamic considerations

Abstract

AbstractThe morphology of PU/PMMA hybrid particles prepared by miniemulsion polymerization was predicted through the consideration of their Gibbs free energy changes. Five morphological states of PU/PMMA hybrid particles were proposed and their Gibbs free energy changes were calculated. Before the formation of hybrid particles, the initial state included a monomer mixture of PU prepolymer, MMA, a chain extender, TMP, and an initiator, which was in droplets suspended in water containing SDS. Two assumptions were made. First, the densities of all states were the same. Secondly, secondary nucleation of particles was negligible. Thus the size of initial droplet and final particle was unchanged through miniemulsion polymerization. The interfacial tensions were measured by a pendant drop method and were used for calculation. The preferred morphology of PU/PMMA hybrid particle had the minimum value of ΔGphase. Different NCO/OH ratios of PU and initiators of MMA were used to study the morphological change of PU/PMMA hybrid particles. When BD was used as the chain extender of PU, the hybrid particles showed the PU‐rich phase as the shell and PMMA‐rich as the core. When incorporating bisphenol A into PU polymer, the homogeneous structure of hybrid particle was preferred. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3359–3369, 2007