Abstract

Abstract The effects of current density and Ti particle loading in a plating bath on the morphology and hardness of Ni-Ti composite coatings via an electrochemical-codeposition process were investigated. The Ti-reinforced Ni-matrix composite coatings were codeposited on copper substrates using a Ni-ion electrolytic solution stably suspended with -45 micron Ti particles. Within the current studied range, the coatings’ Ti contents are in the range between 46 and 62 at.%. The morphology appeared to vary with current density. Structures of the Ni-Ti composite coatings produced under low current density conditions revealed denser structures, which is in contrast to the more porous structures noted in the coatings produced under high current density. An initial increase of current density from 100 to 150 mA/cm2 also tends to raise Ti coating content. The reinforcement of Ti particles in the coatings also increased their hardness, which is attributed to the possible role of the embedded Ti particles in hindering matrix deformation. The effect of Ti loading on the coating’s Ti contents was not significant under conditions used in the present study

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