Morphology Analysis and Characteristics Evaluation of Typical Super Abrasive Grits in Micron Scale

Abstract

Distribution characterization of geometry shape and size of abrasive grits with high quality in tight size band and exact pattern is crucial for modern tool manufacturer to make fine powder abrasive tool and other powder tools, but complex to be classified and evaluated accurately due to the lack of scientific method. In contrast to industrial methods with sieving mesh size or simplified projection criteria with circumscribed (inscribed or escribed) circle or rectangle, a set of new systemic criteria is developed and validated by measuring three representative grits samples in micron scale under 2D/3D microscopy platform. The features of micron abrasive grits under morphology classification include total four groups, six subgroups and eighteen sub-types in consideration of spatial geometry and statistical size distribution. For grinding performance analysis and simulation, it would be better to use a set of dominant volumetric geometries rather than use single simple geometry. Furthermore, the significance of abrasive grits geometries in grinding performance is discussed.