Abstract

Cross-linked polyethylene (XLPE) has been widely used as insulation material for cables. In 2019, the highest voltage level AC 500 kV XLPE submarine cable has been operated in Zhoushan, China. The irreversible degradation poses a safety hazard to the operation of submarine cable. Therefore, it is necessary to investigate the physical, chemical and electrical properties of XLPE submarine cable insulation under aging condition and explore the method for its deterioration degree assessment. In this paper, the AC 500 kV XLPE submarine cable insulation material was thermally aged at 130 °C. The deterioration characteristics of materials were analyzed based on morphology, chemical structure, mechanical property, thermal property and dielectric properties. Multiple characteristic parameters were extracted and new deterioration condition assessment model was established. Results show that the physicochemical characteristic parameters including retention rate of elongation at break, carbonyl index ( CI ) based on FTIR, full-width at half-maximum (FWHM) of the diffraction peak based on XRD, melting enthalpy based on DSC analysis, and the dielectric characteristic parameters including modified Cole-Cole model parameter $\chi _{\mathrm {s\alpha }}$ and AC breakdown strength are sensitive to deterioration condition of XLPE material. According to the change of elongation retention at break, the deterioration condition of XLPE sample was divided into enhanced stage, wear-out stage and disposal stage. The new multi-factor deterioration condition assessment model including six characteristic parameters (retention rate of elongation at break, CI , FWHM, melting enthalpy, modified Cole-Cole model parameter $\chi _{\mathrm {s\alpha }}$ , AC breakdown strength) was successfully established by grey correlation analysis. The new model can reflect the property of mechanical, chemical, thermal and dielectric property and has prominent effect in differentiating deterioration degree of the AC 500 kV XLPE submarine cable insulation material.

Highlights

  • Cross-linked polyethylene (XLPE) has outstanding physical and chemical properties [1]

  • SAMPLE PREPARATION AND THERMAL AGING The AC 500 kV XLPE submarine cable insulation material was provided by the Zhoushan Power Supply Company. 2 mm thick dumbbell XLPE specimens (FIGURE 1) were prepared for the test on retention rate of elongation at break and 1 mm thick rectangular piece was prepared for thermal, chemical structure and dielectric property tests

  • The changes of morphological, structural and dielectric properties of 500 kV XLPE submarine cable insulation material during accelerated thermal aging at 130 ◦C were introduced in this paper

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Summary

Introduction

Cross-linked polyethylene (XLPE) has outstanding physical and chemical properties [1]. The AC 500 kV power interconnection project in Zhoushan, Zhejiang province of China is. The associate editor coordinating the review of this manuscript and approving it for publication was Boxue Du. currently the highest voltage and longest routing XLPE cable project throughout the world. During the service of cable, XLPE material will suffer from various stresses (electrical, thermal, mechanical, etc.), which result in the changes of its chemical composition, physical morphology and electrical properties [2]. The irreversible degradation poses a safety hazard to the operation of submarine cables.

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