Abstract

From an environmental and cost-effective perspective, a number of research challenges can be found for electronics, household, but especially in the automotive polymer parts industry. Reducing synthesis steps, parts coating and painting, or other solvent-assisted processes, have been identified as major constrains for the existing technologies. Therefore, simple polymer processing routes (mixing, extrusion, injection moulding) were used for obtaining PMMA/HNT nanocomposites. By these techniques, an automotive-grade polymethylmethacrylate (PMMA) was modified with halloysite nanotubes (HNT) and an eco-friendly additive N,N′-ethylenebis(stearamide) (EBS) to improve nanomechanical properties involved in scratch resistance, mechanical properties (balance between tensile strength and impact resistance) without diminishing other properties. The relationship between morphological/structural (XRD, TEM, FTIR) and tribological (friction) properties of PMMA nanocomposites were investigated. A synergistic effect was found between HNT and EBS in the PMMA matrix. The synergy was attained by the phase distribution resulted from the selective interaction between partners and favourable processing conditions. Modification of HNT with EBS improved the dispersion of nanoparticles in the polymer matrix by increasing their interfacial compatibility through hydrogen bonding established by amide groups with aluminol groups. The increased interfacial adhesion further improved the nanocomposite scratch resistance. The PMMA/HNT-EBS nanocomposite had a lower coefficient of friction and lower scratch penetration depth than PMMA/HNT nanocomposite.

Highlights

  • Over the past 10 years, consumer attraction to black and high-gloss products increased considerably

  • The variation of Er and H for poly(methyl methacrylate) (PMMA) nanocomposites with 2 wt % unmodified halloysite nanotubes (HNT) or EBS

  • HNTs were proven as viable fillers base for automotive grade PMMA and the related nanocomposites

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Summary

Introduction

Over the past 10 years, consumer attraction to black and high-gloss products increased considerably. A key property that influences consumer perception of the overall quality of the product is scratch resistance, besides gloss, colour and the sensation felt when touching the surface. Poly(methyl methacrylate) (PMMA) is preferred because it is transparent, has good injection moulding characteristics, chemical resistance, very good weather resistance, the pleasant acoustics, good mechanical properties and low cost [4,5]. To meet the requirements of the automotive industry, the surfaces of plastic parts need to be modified, either with paints, or with thin polymeric films. Modified polysiloxanes, slip additives (oleamide, erucamide, stearyl erucamide, etc., that migrate to the surface) and special mineral fillers are the most used categories of additives in the automotive industry to improve the scratch resistance of plastics [1]

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