Abstract

Monte Carlo method is used to capture the evolution of spherulites and shish-kebabs and to predict the crystallization kinetics in isothermal polymer crystallization. Effects of nucleation density and growth rate of spherulites, nucleation density, and length growth rate of shish-kebabs, respectively, on crystallization are investigated. Results show that nucleation densities of both spherulites and shish-kebabs strongly affect crystallization rate as well as morphology. An increase in nucleation density of either spherulites or shish-kebabs leads to a quicker crystallization rate and a smaller average spherulite size. It is also shown that nucleation density of shish-kebabs has a stronger impact on crystallization rate. Growth rate of spherulites and length growth rate of shish-kebabs also have significant effect on crystallization rate and morphology. An increase in growth rate of spherulites or length growth rate of shish-kebabs also speeds up the crystallization rate; additionally, a decrease in growth rate of spherulites or an increase in length growth rate of shish-kebabs results in a more highly anisotropic shish-kebab structure and a smaller average size of spherulites. Results also show that the effect of growth rate of spherulites is more important than the effect of length growth rate of shish-kebabs on crystallization.

Highlights

  • This study is motivated by an interest in the crystallization of semicrystalline polymers during the manufactural processing

  • The objective of this paper is to present a Monte Carlo simulation to capture the evolution of crystalline structure, to predict the final structure spatial distribution, and to calculate the crystallization rate in isothermal polymer crystallization

  • The crystallization kinetics and morphology are studied by Monte Carlo method in a small spatial region, [0, 1] mm × [0, 1] mm × [0, 1] mm in particular

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Summary

Introduction

This study is motivated by an interest in the crystallization of semicrystalline polymers during the manufactural processing. These materials are injected as viscous/viscoelastic melt into a mold that gives it the desired final shape. The resulting product is cooled to make a solid composite with a typical crystalline structure that is a key feature of the finished product since it affects mechanics, thermomechanics of the materials [1]. It is of great importance to predict the crystal morphology and crystallinity formed during the manufactural processing

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