Monitoring of high-power fiber laser welding based on principal component analysis of a molten pool configuration

Abstract

There exists plenty of welding quality information on a molten pool during high-power fiber laser welding. An approach for monitoring the high-power fiber laser welding status based on the principal component analysis (PCA) of a molten pool configuration is investigated. An infrared-sensitive high-speed camera was used to capture the molten pool images during laser butt-joint welding of Type 304 austenitic stainless steel plates with a high-power (10 kW) continuous wave fiber laser. In order to study the relationship between the molten pool configuration and the welding status, a new method based on PCA is proposed to analyze the welding stability by comparing the situation when the laser beam spot moves along, and when it deviates from the weld seam. Image processing techniques were applied to process the molten pool images and extract five characteristic parameters. Moreover, the PCA method was used to extract a composite indicator which is the linear combination of the five original characteristics to analyze the different status during welding. Experimental results showed that the extracted composite indicator had a close relationship with the actual welding results and it could be used to evaluate the status of the high-power fiber laser welding, providing a theoretical basis for the monitoring of laser welding quality.