Abstract

We developed a wireless communication holder system to monitor the process temperature and vibration of a rotating machining tool. This report presents an estimation of the process temperature in end-milling and the chatter vibration when boring with it. The thermocouple is set in the end-mill tool to measure the process temperature, and the MEMS accelerometer is set in the boring tool to measure the chatter vibration. We also present an investigation of the end-mill temperature observed using infrared thermography and the vibration of the spindle using a traditional accelerometer. The proposed holder system was found to be effective to estimate the process monitoring of the rotating machining tools.

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