Abstract

Cemented coal gangue paste backfill (CCGPB) containing coal gangue and fly ash is a backfilling technique newly developed in coal mines in China that allows environmentally hazardous products, such as gangue and fly ash, to be reused in underground stopes. CCGPB materials provide efficient ground support for the caving of strata and reduce surface subsidence. In this paper, field monitoring of CCGPB properties was conducted in an underground coal mine, which mainly included the measurement of the longwall face temperature, humidity, CCGPB internal hydration temperature, stress conditions inside the backfills, and displacement. First, the components of the backfills, paste technique, slurry generation procedures, coalfield geology, and mining conditions were introduced. Then, a monitoring system was designed in the field. An online monitoring system was installed. The results of the field monitoring showed that the curing temperature significantly varied, i.e., from 26°C near the main gate to 37°C near the tailgate. The curing humidity had the same trends, increasing from 60% relative humidity (RH) near the main gate to 81% RH near the tailgate. The internal hydration process of the paste was divided into four stages, i.e., the rapid hydration stage, slower hydration stage, rapid decline hydration stage, and relatively stable stage. The highest hydration temperature was 50°C, which was measured on the second day after the backfill process. The temperature approached stability at 41°C. The evolution of the roof stress applied on the CCGPB was divided into four stages: the development stage, regulation stage, rapid growth stage, and relatively stable stage. The maximum roof loading was 12 MPa in the middle of the longwall face. The deformation of the backfill experienced four stages, i.e., the rapid deformation stage, slow deformation stage, relatively stable stage, and long-term stable stage. The maximum deformation was 104.3 mm, appearing in the middle of the face. In addition, the compression ratio of the backfill was approximately 4%. The results of this study showed that the working conditions of backfills in the field were different from those in the laboratory. This paper provides guidance for the design of the CCGPB technique and the predictions of surface subsidence induced by the production process of underground mining.

Highlights

  • Cemented coal gangue paste backfill (CCGPB) containing coal gangue and fly ash is an emerging backfill technique in coal mines in China

  • CCGPB disposes solid waste and significantly improves the recovery ratio of coal resources [1, 2]

  • As a type of cement-based mixture, CCGPB is mainly composed of coal gangue, fly ash, cement, and water [3,4,5]

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Summary

Introduction

Cemented coal gangue paste backfill (CCGPB) containing coal gangue and fly ash is an emerging backfill technique in coal mines in China. CCGPB disposes solid waste (mainly coal gangue and fly ash generated from coal cleaning plants and coal-fired power plants) and significantly improves the recovery ratio of coal resources [1, 2]. CCGPB is produced in a surface preparation plant and delivered to the underground stope by pipeline through either gravity force or pumping force. Due to the good management of ground surface subsidence, the high recovery ratio of coal or ore, and the effective disposal of solid waste, the development of CCGPB is important for the green mining of coal resources in China [6,7,8,9].

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