Molten salt synthesis of Ti-Si-C coating on SiC particles and hot pressing of the prepared powders

Abstract

SiC particles coated with Ti-Si-C layer were prepared by the molten salt synthesis method using NaCl-KCl eutectic mixture as the reaction medium and Ti metal powder as the Ti source. The synthesis was conducted under static argon atmosphere at 900 °C for 1–3 h. The post-synthesis treatment included dissolution of salts in hot water, followed by ultrasonic dispersion and sedimentation procedures. The thickness of the Ti-Si-C layer varied from 0.1 to 0.9 μm as the ratio of Ti to SiC components in the starting mixture changed from 0.05 to 0.4. The layer contained mainly nanocrystalline Ti5Si3, minor phases were TiC and Ti3SiC2. The as-prepared powders were hot pressed under 30 MPa at 1700 °C. The densification behavior of the samples during hot pressing as well as changes both in phase composition and in microstructure were studied. The flexural strength of the hot-pressed samples increased with an increase in the Ti:SiC molar ratio, giving the value as high as 213 ± 20 MPa for the sample with Ti/SiC = 0.4.