Abstract

BackgroundExpression of d-xylose isomerase having high catalytic activity in Saccharomyces cerevisiae (S. cerevisiae) is a prerequisite for efficient and economical production of bioethanol from cellulosic biomass. Although previous studies demonstrated functional expression of several xylose isomerases (XI) in S. cerevisiae, identification of XIs having higher catalytic activity is needed. Here, we report a new strategy to improve xylose fermentation in the S. cerevisiae strain IR-2 that involves an evolutionary engineering to select top-performing XIs from eight previously reported XIs derived from various species.ResultsEight XI genes shown to have good expression in S. cerevisiae were introduced into the strain IR-2 having a deletion of GRE3 and XKS1 overexpression that allows use of d-xylose as a carbon source. Each transformant was evaluated under aerobic and micro-aerobic culture conditions. The strain expressing XI from Lachnoclostridium phytofermentans ISDg (LpXI) had the highest d-xylose consumption rate after 72 h of micro-aerobic fermentation on d-glucose and d-xylose mixed medium. To enhance LpXI catalytic activity, we performed random mutagenesis using error-prone polymerase chain reaction (PCR), which yielded two LpXI candidates, SS82 and SS92, that showed markedly improved fermentation performance. The LpXI genes in these clones carried either T63I or V162A/N303T point mutations. The SS120 strain expressing LpXI with the double mutation of T63I/V162A assimilated nearly 85 g/L d-glucose and 35 g/L d-xylose to produce 53.3 g/L ethanol in 72 h with an ethanol yield of approximately 0.44 (g/g-input sugars). An in vitro enzyme assay showed that, compared to wild-type, the LpXI double mutant in SS120 had a considerably higher Vmax (0.107 µmol/mg protein/min) and lower Km (37.1 mM).ConclusionsThis study demonstrated that LpXI has the highest d-xylose consumption rate among the XIs expressed in IR-2 under micro-aerobic co-fermentation conditions. A combination of novel mutations (T63I and V162A) significantly improved the enzymatic activity of LpXI, indicating that LpXI-T63I/V162A would be a potential construct for highly efficient production of cellulosic ethanol.

Highlights

  • Expression of d-xylose isomerase having high catalytic activity in Saccharomyces cerevisiae (S. cerevisiae) is a prerequisite for efficient and economical production of bioethanol from cellulosic biomass

  • We evaluated the catalytic activities of previously reported xylose isomerases (XI) under identical fermentation conditions using a common parental strain SS29, a haploid strain derived from the diploid strain IR-2 that has a deletion of the endogenous xylose reductase GRE3, and directed evolution of genes encoding xylose isomerase derived from Lachnoclostridium phytofermentans ISDg (LpXI) to improve the catalytic activities of XI for efficient and cost-effective bioethanol production from cellulosic biomass

  • We recently reported that balanced expression of pentose phosphate pathway (PPP) genes would maximize the d-xylose consumption rates during high-temperature glucose/xylose co-fermentation and that the necessary PPP genes for optimization of d-xylose consumption and ethanol production differ between strains with XI and xylose reductase (XR)-xylitol dehydrogenase (XDH) [36, 37]

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Summary

Introduction

Expression of d-xylose isomerase having high catalytic activity in Saccharomyces cerevisiae (S. cerevisiae) is a prerequisite for efficient and economical production of bioethanol from cellulosic biomass. Previous studies demonstrated functional expression of several xylose isomerases (XI) in S. cerevisiae, identification of XIs having higher catalytic activity is needed. Significant efforts have been made over the past two decades to develop engineered S. cerevisiae strains having modified pathways that enhance d-xylose metabolism, but the critical genes needed to optimize d-xylose metabolism in yeast remain unclear. The first, a redox pathway catalyzed by NADPH-dependent xylose reductase (XR) followed by ­NAD+-dependent xylitol dehydrogenase (XDH), involves different coenzyme specificities of XR and XDH that cause a co-factor imbalance and subsequent accumulation of byproduct xylitol. The recombinant S. cerevisiae strains expressing the different XIs functioned to some extent, which XIs would be best suited for industrial ethanol production was still unclear

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