Abstract

This paper presents an overview of the recent developments of modifier-adaptation schemes for real-time optimization of uncertain processes. These schemes have the ability to reach plant optimality upon convergence despite the presence of structural plant-model mismatch. Modifier Adaptation has its origins in the technique of Integrated System Optimization and Parameter Estimation, but differs in the definition of the modifiers and in the fact that no parameter estimation is required. This paper reviews the fundamentals of Modifier Adaptation and provides an overview of several variants and extensions. Furthermore, the paper discusses different methods for estimating the required gradients (or modifiers) from noisy measurements. We also give an overview of the application studies available in the literature. Finally, the paper briefly discusses open issues so as to promote future research in this area.

Highlights

  • This article presents a comprehensive overview of the modifier-adaptation strategy for real-time optimization

  • With Integrated System Optimization and Parameter Estimation (ISOPE), process measurements are incorporated at two levels, namely, the model parameters are updated on the basis of output measurements, and the cost function is modified by the addition of an input-affine term that is based on estimated plant gradients

  • The approach became known under the acronym ISOPE, which stands for Integrated System Optimization and Parameter Estimation [9,10]

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Summary

Introduction

This article presents a comprehensive overview of the modifier-adaptation strategy for real-time optimization. The model-adequacy conditions are difficult to both achieve and verify This difficulty of converging to the plant optimum motivated the development of a modified two-step approach, referred to as Integrated System Optimization and Parameter Estimation (ISOPE) [7,8,9,10]. With ISOPE, process measurements are incorporated at two levels, namely, the model parameters are updated on the basis of output measurements, and the cost function is modified by the addition of an input-affine term that is based on estimated plant gradients. Note that RTO can rely on a fixed process model if measurement-based adaptation of the cost and constraint functions is implemented This is the philosophy of Constraint Adaptation (CA), wherein the measured plant constraints are used to shift the predicted constraints in the model-based optimization problem, without any modification of the model parameters [12,13].

Steady-State Optimization Problem
Necessary Conditions of Optimality
ISOPE: Two Decades of New Ideas
ISOPE Algorithm
Dealing with Process-Dependent Constraints
ISOPE with Model Shift
Modifier Adaptation
Modification of Cost and Constraint Functions
KKT Matching Upon Convergence
Model Adequacy
Similarity with ISOPE
Modification of Output Variables
Modification of Lagrangian Gradients
Directional MA
Matching
Second-Order MA
Plant and model functions
Convergence Conditions
RTO Considered as Fixed-Point Iterations
Similarity with Trust-Region Methods
Model decrease
Use of Convex Models and Convex Upper Bounds
MA Applied to Controlled Plants
MA Applied to Dynamic Optimization Problems
Use of Transient Measurements for MA
MA when Part of the Plant is Perfectly Modeled
Implementation Aspects
Gradient Estimation
Steady-State Perturbation Methods
Dynamic Perturbation Methods
Bounds on Gradient Uncertainty
Modifiers from Estimated Gradients
Modifiers from Linear Interpolation or Linear Regression
Nested MA
Dual MA Schemes
Applications
Open Issues
Findings
Final Words
Full Text
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